Best Budget Plasma Cutters Under 500$ (Latest Guide)

If you’re in search of the best budget plasma cutters for smaller jobs, you don’t have to spend a fortune on a professional-grade machine. A less expensive plasma cutter may be sufficient to fulfill your requirements.

If you’re seeking the finest plasma cutter under $500 on a budget, here are the reviews of the top six devices in 2021. While they lack the functionality and power of plasma cutters that are more suited to professional work, they provide a high degree of quality and performance.

Buyer’s Guide for Buying Best Budget Plasma Cutters

Certain factors should be considered while selecting the finest affordable plasma cutter. Understanding these aspects will assist you in comparing various budget plasma cutters and making the best purchase option.

Maximum Cutter Capacity

The first consideration is what you will be chopping. The majority of low-cost plasma cutters under $500 operate at a maximum of 50 amps, which means they can cut metals up to 1/2 inch thick. You will require a heavy-duty plasma cutter with a larger output if you intend to cut thicker materials.

Under $500, you’ll discover that some of the less expensive plasma cutters have an output as low as 20 amps. You’ll get less expensive equipment, but your metal cutting operations will be restricted to thinner materials.

Voltage 

Another critical consideration when selecting the best budget plasma cutter is the input voltage. It will affect where and how you may use the machine. The cheapest plasma cutters operate on 110V and may be plugged into any ordinary wall socket. It may be sufficient if you’re working in a home workshop. However, keep in mind that this will reduce the power and effectiveness of your plasma cutter.

Fortunately, a large number of plasma cutters are compatible with both 110V and 220V outlets. It also implies that you may connect the device to a heavy-duty generator. This function increases power output and enables the plasma cutter to be used in off-grid settings.

Duty Cycle

The duty cycle of a plasma cutter refers to the amount of time it may be operated continuously without overheating. It is expressed as a percentage of ten minutes. A 60% duty cycle implies that you may operate the device for six minutes before allowing it to cool. A longer duty cycle enables you to operate for more extended periods between these breaks, which can be critical in situations when speed and efficiency are critical.

Consumables

Consider the cost of consumables when purchasing a plasma cutter. You may be quickly depleting them, and buying replacements might soon add up. Therefore, verify the availability and price of consumables for the plasma cutter you’re considering purchasing.

However, there is one thing you may check for if you want longer-lasting consumables. Plasma cutting can begin with a pilot or without a pilot arc. The pilot arc approach eliminates the need to contact the torch’s tip to the metal. As a result, the consumables have a longer life. On the other hand, non-pilot arc demands contact with the metal, which can be difficult on the torch nozzle, leading it to wear out more quickly.

Portability

If you want to move the plasma cutter frequently, get a portable model. The majority of them are portable and include handy carrying handles on top. Certain types, however, are heavier than others. Therefore, verify the weight specified in the specs and consider how tough it will be for you to transport it.

Safety

Finally, investigate the plasma cutter’s safety measures. The majority of them protect against overheating and overvoltage. However, it is prudent to verify that these critical qualities are present.

Consider your protection as well while considering safety.

Our Top Picks

Bottom Line
Pros
Cons
Lotos LTP 5000D
Best Budget Cutter
Check Prices
Bottom Line
The non-touch pilot arc technology further contributes to this plasma cutter’s efficiency. This implies that the tip does not come into contact with the metal throughout the cutting process. This results in a more precise cut and increases the life of your consumables.
Additionally, because the technique produces less slag, it effectively cuts painted and rusted surfaces. This plasma cutter can cut metals such as stainless steel, alloy steel, aluminum, mild steel, and copper. Its highest cutting capabilities are 1/2 inch clean cuts and 3/4 inch severance cuts.
Pros
Dual Frequency Capability
Dual Voltage Operation
60% duty Cycle
IGBT Inverter Technology
Cons
Comes with a short ground clamp
Requires additional adapter
PrimeWeld CT520D
Best Multipurpose Cutter
Check Prices
Bottom Line
You may weld metal using this equipment. However, an aluminum electrode and pure helium gas are required, and then the Stick welding procedure may be used. However, because this machine is equipped with just DC TIG, it is not suitable for TIG welding aluminum. You may run this multiprocess equipment at either 110V or 220V. There is an automated switch, which recognizes the voltage you have selected when you plug it in. Additionally, this plasma cutter/welder combo comes with a three-year guarantee, longer than most other items in its price range. Additionally, PrimeWeld provides excellent customer service that is generally fast to assist you if you experience any troubles with your equipment.
Pros
One-touch arc operation
Integrated with IGBT Technology
Integrated with soft switching technology
Automatic dual voltage operation
Cons
Not good for TIG welding
PrimeWeld CUT50D
More Affordable Cutter
Check Prices
Bottom Line
This plasma cutter is 110V and 220V compatible, allowing you to connect it to any power source. Additionally, there is a knob for adjusting the output voltage, allowing for various cutting intensities. It is particularly beneficial when working on intricate cuts. Another advantage of this affordable plasma cutter is the abundance of accessories included. A torch, a ground clamp, an air filter, and an air hose with clamps and couplers are included. As a result, it consists of all of the hardware necessary for setup. To begin cutting, you’ll only need to ensure that you have the proper protection equipment, such as a welding helmet and gloves.
Pros
Can cut thick metals
MOSFET inverter technology
Lightweight
Overcurrent and heat protective
Cons
Non-Pilot Start

Best Budget Plasma Cutter To Buy In 2022 | Our Top Picks

1

Lotos LTP 5000D

Best Budget Cutter

Lotos LTP 5000D

Features
50 Amp Max.
110V/220V Dual Voltage Operation
Non-Touch Pilot Arc Operation
Can Cut up to 1/2 inch

In 2021, the lotos LTP5000D will be the greatest budget plasma cutter. It is nearly as capable and equipped as pricier ones. Therefore, if you’re searching for a high-quality plasma cutter for less than $500, this machine is the most acceptable deal.

It is a small, lightweight machine weighing only 19 pounds. Additionally, it features a handy carrying handle that makes it simpler to transport the plasma cutter from one location to another.

The plasma cutter offers a rugged design with a sturdy metal case. Additionally, it features an innovative PAPST cooling mechanism that guards against overheating damage.

Additionally, it features an easy-to-use design, with clear instructions in the handbook. It comes pre-installed with a 1/4-inch NPT 1/4-inch D connector and an air filter regulator, allowing for a simple connection to a conventional air compressor coupling. Additionally, it includes the plasma cutting instruments you’ll need, such as a plasma cutting torch, ground clamps, and consumables.

Another advantage of this low-cost plasma cutter is its exceptional cutting power. This 50 amp plasma cutter utilizes high-frequency inverter technology with an IGBT/MOSFET transistor to deliver a constant and accurate current for efficient cutting. It enables faster and more precise cutting. Additionally, the system features dual voltage inputs, and once plugged in, the machine automatically determines the proper voltage.

Additionally, it features dual-frequency functionality, allowing you to select between the 50Hz or 60Hz frequency for 110V and 220V.

Why We Choose This Product?

The non-touch pilot arc technology further contributes to this plasma cutter’s efficiency. This implies that the tip does not come into contact with the metal throughout the cutting process. This results in a more precise cut and increases the life of your consumables.

Additionally, because the technique produces less slag, it effectively cuts painted and rusted surfaces. This plasma cutter can cut metals such as stainless steel, alloy steel, aluminum, mild steel, and copper. Its highest cutting capabilities are 1/2 inch clean cuts and 3/4 inch severance cuts.

Positive
  • Dual Frequency Capability
  • Dual Voltage Operation
  • 60% duty Cycle
  • IGBT Inverter Technology
Negatives
  • Comes with a short ground clamp
  • Requires additional adapter
2

PrimeWeld CT520D

Best Multipurpose Cutter

PrimeWeld CT520D

Features

Max 50 amps
200 amps TIG/Stick welder
110V/220V
Non-touch pilot arc
1/2 inches max cut

PrimeWeld CT520DP is another excellent alternative for individuals in the market for a low-cost plasma cutter. It’s ideal for weekend warriors looking for maximum utility in a single device.

It’s a three-in-one system that combines plasma cutting, TIG welding, and stick welding. It avoids the need to purchase three different devices.

If you are a professional welder, you may wish to have a machine specialized to each step. However, whether you’re a hobbyist or have a small shop, having the 3-in-1 feature saves you time and money.

The device weighs 32 pounds, making it easy to transport whether you use it at home or on a construction site. Additionally, there is a carrying handle on top, which makes it easy to take up. This compact design is made possible by IGBT inverter technology.

This machine can cut virtually any metal, including stainless steel, aluminum, copper, and nickel alloys. It has a maximum power of 50 amps and can cut through metals up to 1/2 inch thick. Additionally, the machine features a no-touch pilot arc function, allowing you to initiate the arc by pushing the trigger. It implies that even while dealing with a rough surface, slag generation will be limited. As a result, the cut has a higher quality and a longer consumption life.

When you’re finished cutting and ready to switch to TIG or Stick welding, just swap leads and flip a switch. TIG and Stick welding each have a maximum power of 200 amps. It is capable of welding metals up to a thickness of 1/4 inch.

Why We Choose This Product?

You may weld metal using this equipment. However, an aluminum electrode and pure helium gas are required, and then the Stick welding procedure may be used. However, because this machine is equipped with just DC TIG, it is not suitable for TIG welding aluminum.

You may run this multiprocess equipment at either 110V or 220V. There is an automated switch, which recognizes the voltage you have selected when you plug it in.

Positive
  • One-touch arc operation
  • Automatic dual voltage operation
  • Integrated with soft switching technology
  • Integrated with IGBT Technology
Negatives
  • Not good for TIG welding
3

PrimeWeld CUT50D

More Affordable Cutter

PrimeWeld CUT50D

Features

Max 50 amps
110V/220V
Touch start
1/2 inches max cut

PrimeWeld also provides the CUT50D unit if you require plasma cutting. It’s a highly regarded plasma cutter with a portable design, sturdy durability, and effective performance while cutting various types of metal. Additionally, it is reasonably priced.

This affordable plasma cutter is ideal for weekend warriors or small workshop owners. It may be insufficiently durable or strong for professional car specialists or metal fabricators. However, it is suitable for individuals working on minor DIY projects or cutting metal on the weekends.

It is a powerful and efficient equipment that cuts metal precisely by controlling the current flow and speed. Additionally, it utilizes high-frequency arc control, which enables it to cut thicker materials. The maximum thickness of the severance cut is 3/4 inches. It can also cut up to 1/2 inch thick steel plate at its maximum output capability of 50 amps. Additionally, the high-frequency DC plasma enables quicker and more accurate material cutting.

The plasma cutter’s arc starts by touch and lift. It is a non-pilot start, which means that the arc must be initiated by touching the tip of the torch to the metal. Additionally, it supports drag start. With this start, you may initiate the arc by touching the metal and then dragging the torch across the metal’s surface to produce the cut. It enables the creation of more refined, more exact cuts.

An inverter powers the machine. It contributes to the unit’s minimal weight and low noise level. The machine weighs only 23 pounds, making it easily portable. Additionally, the MOSFET transistors employed in this inverter design are tuned for high output while cutting thick metal and stable output when cutting thin metal.

Why We Choose This Product?

This plasma cutter is 110V and 220V compatible, allowing you to connect it to any power source. Additionally, there is a knob for adjusting the output voltage, allowing for various cutting intensities. It is particularly beneficial when working on intricate cuts.

Another advantage of this affordable plasma cutter is the abundance of accessories included. A torch, a ground clamp, an air filter, and an air hose with clamps and couplers are included. As a result, it consists of all of the hardware necessary for setup. To begin cutting, you’ll only need to ensure that you have the proper protection equipment, such as a welding helmet and gloves.

Positive
  • Can cut thick metals
  • MOSFET inverter technology
  • Lightweight
  • Overcurrent and heat-protective
Negatives
  • Non-Pilot Start

Forney Easy Weld 251

Features

Max 20 amps
120V
Drag torch
1/4 inches max cut

Forney’s Easy Weld 251 plasma cutter is a cheap, durable, and portable model. It’s an excellent choice for do-it-yourself crafts, metal arts, and small workshop projects.

Additionally, the machine is built to last. It is constructed with a sturdy metal housing that safeguards the electrical components contained within it. Along with its rugged construction, the plasma cutter delivers reliable performance. It can cut a variety of metals, including mild steel, stainless steel, and aluminum. With a maximum cutting thickness of 1/4 inch when working at its maximum of 20 amps, it can handle materials up to that thickness.

When it comes to beginning the plasma cutter, drag torch technology is used. It is accomplished by dragging the torch tip along the work piece to create a cut. This procedure creates less spatter, requires little cleanup, and extends the life of the torch’s front end. Additionally, it is easier to pull the torch along a metal template than to keep a constant distance between the torch and the material. It results in more precise and smoother cuts.

Why We Choose This Product?

This plasma cutter is lightweight, weighing only 21.5 pounds. Additionally, it has a top handle, which makes it easy to carry. It makes the device an excellent choice for individuals who value mobility. For instance, this would be a significant benefit if you transport the unit frequently between different job sites.

It would be best to get started with this cheap plasma cutter: a 120V power supply and an air compressor. Ascertain that it is capable of 90 PSI. The machine’s built-in regulator and air dryer make setup easy. It means fewer components must be connected before you can begin cutting. Extra components include a torch, a ground clamp, a 20-15 amp adaptor, an additional electrode, and a nozzle.

Positive
  • 20 amp output.
  • Generator friendly.
  • Thermal overload protection.
  • Built-in regulator and air dryer.
  • Inverter technology.
  • Drag torch technology.
  • Cuts a variety of metals.
  • Cuts up to 1/3 inches thick.
Negatives
  • Single voltage operation

Super Deal Cut50

Features

Max 50 amps
110V/220V
Pilot arc
1/2 inches max cut

The Super Deal Cut50 model is the least expensive plasma cutter on our list of items under $500. Although it is inexpensive, it is an adequate substitute for more professional plasma cutters. Therefore, if you are a do-it-yourselfer or a weekend warrior, this is an economical choice.

This affordable plasma cutter produces a high-quality output of up to 50 amps. It provides reliable performance, which it does through the use of PRO technology. It is equipped with a high-speed cutting system and a high-energy plasma draught.

The plasma cutter is pre-wired for 110V electricity. However, it is also capable of being plugged into a 220V outlet if more power is required. It is capable of handling current outputs ranging from 20 to 50 amps. Its maximum power setting allows it to cut brass, copper, aluminum, and steel up to 1/2 inch thick.

A digital display is located on the unit’s front side. While viewing exact data input, the provided information might assist you in maintaining control over your weld. Additionally, there is an air pressure gauge situated in a prominent location.

Additionally, this plasma cutting technology provides better protection. It has all of the protective measures necessary to maintain maximum performance and safety. These characteristics include protection against overheating, overvoltage, Undervoltage, and overheating. Additionally, the plasma cutter is fitted with a cooling fan that swiftly dissipates excess heat.

Why We Choose This Product?

This plasma cutter’s kit includes nearly everything you’ll need to get started welding. It consists of a light, an air regulator, a ground clamp, and a PG head. Additionally, it is equipped with gas pipe claspers, plasma tips, hoops, a pressure-lowering valve, and a wire brush tool.

It also includes a welding face mask for your protection. You’ll need only two more items to begin cutting: an air compressor with an air supply line and a connector for a 220V connection.

Positive
  • Can cut up to 1/2 inches thick.
  • Enhanced safety features.
  • Includes lots of accessories.
  • Portable.
  • High-frequency start.
  • Uses PRO technology.
Negatives
  • You need to buy 220V plug separately

Reboot M-CUT50-002

Features

Max 50 amps
110V/220V
Touch start
1/2 inches max cut

Reboot M-Cut50-002 is one of the most delicate plasma cutters available for under $500. A lesser-known manufacturer manufactures it, yet it nonetheless has a solid, heavy-duty construction and dependable performance. Additionally, it comes with a three-year warranty, demonstrating the manufacturer’s confidence in its quality.

This plasma cutter may be plugged into a conventional 110V wall outlet. Alternatively, you can utilize the provided converter line and a 220V power input. As a result, this machine is capable of dual voltage operation. Additionally, it supports the dual-frequency operation.

A generator may power this plasma cutter. However, if you want to use one, ensure that it is rated at least 5,000 watts. Additionally, it should include a 30 amp breaker for 220V operation and a 50 amp breaker for 110V operation.

Why We Choose This Product?

This plasma cutter can cut most metals, including stainless steel, mild steel, aluminum alloy, coated metal, and copper. The thickness that it can cut is determined by the voltage used. The machine can make a smooth cut up to 1/2 inch thick when connected to a 220V power source. The machine can cut metals up to 3/8 inch thick because of its 110V input and 35A output.

The touch arc plasma cutter may also be used with a roller guide to initiate a stand-off pilot arc. Alternatively, if your budget allows, you may get this plasma cutter with a non-touch start.

Positive
  • 20-50 amps DC output.
  • Inexpensive consumables.
  • Includes an air regulator.
  • Works with a generator.
  • Cuts most metals.
  • Maximum cut thickness: 1/2 inches.
  • Dual voltage 110V/220V.
Negatives
  • Non touch start option

Conclusion

Numerous low-cost plasma cutters can match the performance of more costly models. If you primarily perform light duty work or search for a plasma cutter for garage work or a small workshop, one of these cheap models is ideal.

We hope this article will bring more peace of mind while selecting your best budget plasma cutters. If you have any queries please let us know in the comment section.

3 Comments
Show all Most Helpful Highest Rating Lowest Rating Add your review
  1. As I web site possessor I believe the content material here is rattling magnificent , appreciate it for your hard work. You should keep it up forever! Good Luck.

  2. You made some nice points there. I looked on the internet for the topic and found most individuals will consent with your site.

  3. Excellent blog here! Additionally your website rather a lot up fast! What web host are you the use of? Can I get your affiliate link to your host? I wish my website loaded up as quickly as yours lol

Leave a reply

Welding n Cutting
Logo
Enable registration in settings - general